MECH 0044. Mechatronic Processes and Materials

Units: 2
Formerly known as CIE 44
Hours: 72 (18 lecture, 54 laboratory)
Application of tools and materials required for design, installation and repair of mechatronic systems. Each student fabricates a final project applying system-based mechatronic principles and skills. (CSU)

MECH 0044 - Mechatronic Processes and Materials

http://catalog.sierracollege.edu/course-outlines/mech-0044/

Catalog Description DESCRIPTION IS HERE: Formerly known as CIE 44 Hours: 72 (18 lecture, 54 laboratory) Description: Application of tools and materials required for design, installation and repair of mechatronic systems. Each student fabricates a final project applying system-based mechatronic principles and skills. (CSU) Units 2 Lecture-Discussion 18 Laboratory 54 By Arrangement Contact Hours 72 Outside of Class Hours Course Student Learning Outcomes Create precision metallic components using common machine tools and mechanical drawings. Construct and evaluate control circuitry for electro-mechanical systems. Assemble metal components into working systems. Course Content Outline I. Safety procedures and requirements II. Material characteristics and selection III. Measurement techniques IV. Proper hand tools use V. Mechanical drives and bearings VI. Piping and tubing VII. Welding fundamentals VIII. Forming and shaping material IX. Drilling, tapping, and reaming X. Repair of stripped threads XI. Sealing techniques XII. Punching techniques XIII. Semi-permanent fasteners XIV. Mechatronic soldering techniques XV. Mechatronic cabling techniques XVI. Fabrication and assembly of mechanical components XVII. Fabrication and assembly of electrical components XVIII. Fabrication and assembly of pneumatic components XIX. Assembly and programming of the electronic control element XX. Final assembly, testing, and troubleshooting of mechatronic system Course Objectives Course Objectives Lecture Objectives: 1. Explain the proper safety procedures and precautions related to mechatronic fabrication. 2. Compare and contrast the benefits and limitations of various mechatronic materials. 3. Select the proper method to measure the thickness, length, and width of material using precision measuring instruments. 4. Analyze an engineering drawing of a metal mechatronics fixture. 5. Analyze an engineering drawing for drilling and tapping various holes in a fixture. 6. Examine engineering specifications to install a HeliCoil to repair damaged threads. 7. Analyze an engineering drawing to locate holes to be punched in a fixture. 8. Investigate various welding methods. 9. Investigate correct soldering technique. 10. Critique various mechanical drive and bearing methods. 11. Critique various piping and tubing methods. 12. Analyze an engineering drawing of the mechanical components of the mechatronic system. 13. Analyze an engineering drawing of the electrical components of the mechatronic system. 14. Analyze an engineering drawing of the pneumatic components of the mechatronic system. 15. Analyze the code of the programmable controller device. 16. Analyze and diagnose the complete system behavior to meet product requirements. Laboratory Objectives: 1. Demonstrate the proper method used to measure, record, layout and shear the thickness, length, and width of material using precision measuring instruments. 2. Construct a metal mechatronics fixture using a drill press, engine lathe and milling machine. 3. Construct a fixture from an engineering drawing requiring drilling and tapping various holes. 4. Execute the installation of a HeliCoil to repair damaged threads to proper engineering specifications. 5. Demonstrate proper use of hand tools such as files and hacksaws. 6. Apply the correct sealing compound to a fluid connection. 7. Analyze an engineering drawing and apply measuring technique to locate and punch a hole in the fixture. 8. Apply the correct locking compound to semi-permanently lock a fastener. 9. Demonstrate resistance welding. 10. Demonstrate correct soldering technique and assemble the controller electronics. 11. Demonstrate correct cabling technique to cable the controller electronics. 12. Construct the mechanical components of the mechatronic system. 13. Construct the electrical components of the mechatronic system. 14. Construct the pneumatic components of the mechatronic system. 15. Program and observe the behavior of the programmable controller device. 16. Construct the complete mechatronic system to meet product requirements. Methods of Evaluation Classroom Discussions Problem Solving Examinations Projects Reports Skill Demonstrations Reading Assignments 1. Read the chapter that covers fasteners. Be prepared to discuss how to select an appropriate fastener for a given application. 2. Read the chapter on calipers and micrometers and be prepared to demonstrate the use of vernier and digital measurement tools. Writing, Problem Solving or Performance 1. Analyze the performance of a complete mechatronic system, then develop and implement solutions to any issues found. 2. Fabricate a metal fixture that is compliant with the specifications listed on the engineering drawing. Other (Term projects, research papers, portfolios, etc.) 1. Organize and maintain a course portfolio incorporating all pertinent documentation related to the required term project. Methods of Instruction Laboratory Lecture/Discussion Distance Learning Other materials and-or supplies required of students that contribute to the cost of the course. Scientific calculator Computer data storage media

Advanced Manufacturing

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